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Why is a customised tin box produced using existing moulds a more cost-effective solution?

Why is a customised tin box produced using existing moulds a more cost-effective solution?

Dec 09, 2024

In the process of customizing tin boxes, the choice of molds significantly impacts cost and delivery time. Compared to developing a new mold, using existing molds not only saves a significant amount of time and money but also meets most customers' basic needs. Below, we’ll explore why choosing existing molds is a cost-effective solution for businesses.

 

The Costs and Time Required for New Mold Development

Developing a new mold typically involves higher expenses and longer production times, including:

1. Development Cost

 

On average, the cost of developing a new mold is around $5,000. However, this amount can vary significantly depending on factors such as the complexity of the design, the size of the mold, and any specialized features or customizations required. For intricate or highly detailed designs, the cost can escalate further, adding to the overall investment.

 

2. Lead Time

 

Approximately 25 business days or more from design to mold completion. For businesses with limited budgets or tight timelines, new mold development can delay product launches and increase costs.

 

The Advantages of Using Existing Molds

Using existing molds eliminates these additional expenses and reduces production timelines, simplifying the manufacturing process. The main benefits include:

1. Cost Savings

 

By eliminating the need for mold development, businesses can save an average of $5,000. This significant cost reduction makes it an attractive option for small and medium-sized enterprises or startups looking to minimize expenses while maintaining quality and efficiency.

 

2. Shorter Delivery Times

 

Using existing molds can save approximately 30 business days in production time. This accelerated timeline enables businesses to bring their products to market much faster, ensuring they can quickly meet customer demands and stay ahead of competitors.

 

3. Economic Efficiency

 

The overall production cost is typically reduced by 30% or more when using existing molds, making it an ideal choice for cost-conscious clients who prioritize affordability without compromising quality.

 

4. Suitable for Standard Requirements

 

If your customization requirements are straightforward, such as standard dimensions or commonly used designs, existing molds offer a reliable and efficient solution. They streamline the production process while maintaining quality and consistency.

 

Existing molds vs. new mold development: a comparison

Aspect

Existing molds

New mold development

Development Cost

None

Around $5,000 (varies by design)

Lead Time

Faster, saves ~30 business days

~25 business days for design + mold

Design Flexibility

Fixed dimensions, standard use

Fully customized for unique needs

Best For

Budget-conscious, quick delivery

Long-term production, unique designs

Overall Cost

Saves 30% or more

Higher, suitable for bulk orders

Summary

For most businesses, using existing molds is a highly cost-effective solution. It helps reduce costs, shorten production cycles, and ensure quick delivery, making it an excellent choice for small and medium-sized enterprises.

If you’re looking for high-quality tin box customization services, whether with existing molds or new mold development, we’re here to provide professional advice and tailored solutions to help you achieve your business goals efficiently!

 


Related reading

 

Why is there a minimum order quantities (MOQs) necessary for tin packaging?

 

In custom tin packaging production, MOQs directly impact manufacturing costs and the final unit price. Our MOQ requirements are based on the following key factors......   >> Read more

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